Rudy Lai

AI @ Rockwell Automation

Industrial automation and software
Industry
Last updated
July 3, 2025 at 10:44 AM

Summary

  • Rockwell Automation has steadily increased its investment and integration of AI technologies from 2019 through 2025, evolving from anomaly detection (FactoryTalk Analytics LogixAI in 2019) to advanced generative AI collaborations with Microsoft and NVIDIA by 2024 and 2025.
  • Key partnerships, including with Microsoft (expanded in Q4 2023) and NVIDIA (starting early 2024), have driven the adoption of generative AI for industrial automation, autonomous robots, and factory-scale digital twins, enhancing productivity, customization, and operational excellence.
  • AI use cases focus on predictive maintenance, quality inspection, energy optimization, skills gap alleviation, and autonomous operations with an emphasis on reducing costs, improving customer experience (CX), and increasing revenue in manufacturing environments globally.

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5 AI Use Cases at Rockwell Automation

Skills Gap
2025
Traditional
Generative
Agentic
Outcome
Risk
AI is employed to support workforce challenges by augmenting human labor, providing intelligent automation to address skill shortages and labor gaps in manufacturing environments. [1]
Quality Inspection
2025
Customer Facing
Traditional
Generative
Agentic
Outcome
Costs
The company applies AI-driven machine vision technology to enhance quality inspection processes, improving product yield and reducing waste by identifying defects more accurately and earlier in the manufacturing process. [1]
Energy Optimization
2025
Customer Facing
Traditional
Generative
Agentic
Outcome
Costs
Rockwell leverages AI to analyze energy consumption data across manufacturing facilities, optimizing energy use and driving sustainability goals by lowering operational costs and reducing environmental impact. [1]
Autonomous Operations
2024
Traditional
Generative
Agentic
Outcome
Through partnerships with NVIDIA and Microsoft, Rockwell integrates AI with digital twin technology and autonomous mobile robots for factory automation, enabling self-directed operations and process optimization. [1][2]
Predictive Maintenance
2023
Customer Facing
Traditional
Generative
Agentic
Outcome
Costs
Rockwell Automation uses AI to analyze equipment data and predict failures before they occur, as seen in Fiix’s Asset Risk Predictor software that helps reduce downtimes and maintenance costs. [1]

Timeline

2025 Q3

1 updates

Continued focus on sustainability via AI, aiming to reduce emissions, waste, and optimize resources in global manufacturing operations.

2025 Q2

3 updates

Introduced new AI machine vision technology to enhance quality inspection, reported AI helping address skill gaps and labor shortages globally, and showcased leadership in smart manufacturing leveraging AI in the UK and Europe.

2025 Q1

2 updates

Focused on leveraging AI to optimize energy consumption for sustainability and emphasized AI's transformative impact on manufacturing innovation, including in India.

2024 Q4

6 updates

Highlighted AI's role in simplifying automation to autonomy transition, reimagined product portfolio with AI capabilities, initiated AI-powered factory digital twins with NVIDIA Omniverse, and emphasized AI-driven operational optimization.

2024 Q3

1 updates

Promoted use of AI for operational excellence via machine learning and predictive analytics to improve production, quality, and maintenance.

2024 Q2

3 updates

Integrated NVIDIA AI software into autonomous mobile robots; Rockwell highlighted generative AI as #1 technology investment area in manufacturing for the coming 12 months.

2024 Q1

2 updates

Announced plans to scale AI in manufacturing with NVIDIA partnership, aiming to advance factory digitalization and create the factory of the future with AI-enhanced automation.

2023 Q4

4 updates

Expanded partnership with Microsoft focusing on generative AI to enhance automation. Introduced tools combining generative AI and industrial automation to assist with OT code generation, faster time to market, and productivity gains.

2023 Q3

1 updates

Fiix by Rockwell Automation launched AI-powered predictive maintenance software called Asset Risk Predictor to manage asset risks proactively.

2023 Q2: no updates

2023 Q1: no updates

2022 Q4: no updates

2022 Q3: no updates

2022 Q2: no updates

2022 Q1: no updates

2021 Q4: no updates

2021 Q3: no updates

2021 Q2: no updates

2021 Q1: no updates

2020 Q4: no updates

2020 Q3: no updates

2020 Q2: no updates

2020 Q1: no updates

2019 Q4: no updates

2019 Q3

1 updates

Released FactoryTalk Analytics LogixAI module (formerly Project Sherlock) to detect production anomalies and alert operations using AI.